How to make the five-axis CNC precision parts
processing becomes simple CNC precision parts processing quality is the most important choice.
For adoption of multi-axis machine tool mould manufacturers, development can give full play to the ability of the machine tool CNC program is a difficult problem.
Its purpose is to the most effective way to make full use of the machine tool of additional axial movement (
The workbench or rest)
And at the same time make the mold with good surface finish.
In recent years, the synchronous machine tool moving more and more complex, also make the CAM software systems are facing problems in mathematics, and technology.
The rapid development of processing technology, made of high efficiency NC program can be used to run machines synchronized development difficult.
In addition, multiple axis machine tool and design software products must be easy to use, and error correction.
As used for the material of advanced machine tools, precision cutting tools and accessories cost is very expensive, so tiny programming errors can cause great losses.
Based on these premises, CAM software developers is how to put the problems facing the powerful programming and easy to understand by user programming process together.
Must explicitly expounds these functions, in order to guide the user through the programming process, so as to avoid errors when determining the tool path.
At the same time, won't make the programming process of rigid or limitations.
Old thinking in order to provide the user with a variety of processing scheme, CAM software developers always breaks down four axis and 5 axis machining into all sorts of can be used for all sorts of function of the tool path.
In fact, some CAM developers is they can provide a variety of special functions are proud.
The cost of developing this type of software, it is made the function of the system is hard to understand.
Typical end users can understand and make use of the limited functionality.
Business busy CNC programmers may not remember the purpose of the many functions of CAM system, so they are usually only the most familiar functional programming according to oneself, and neglect other features.
Four simplified steps about the new idea of advanced processing functions are based on a point of view, namely any five-axis machining function (
No matter how complicated)
Defining the, can use a few simple steps.
Mold manufacturers adopted a proven method to set mold manufacturing process: (
Need processing area and the processing sequence.
This step is based on the complexity of the part shape, often the easiest way to motivate skilled mechanic of inspiration.
The shape of the tool path in machining area should be how to?
Should make the tool according to the surface of the parametric line, or up and down before and after the order of cutting, and the surface boundary as guide?
How to lead the tool axis, in conformity with the tool path?
This for the quality of surface finish, and whether in the narrow space using a shorter hard cutting tool is very important.
Mold manufacturers need to fully control tool, including before and after the tool when the tilt Angle.
In addition, must consider many machine workbench or rest when rotating Angle limit.
For example, the rotation of the milling/turning machine level there is a limit.
How to convert tool cutting path?
How to control tool in the starting point of the tool path, due to reset or displacement and displacement between the cutting tool must be in the processing area?
Displacement produced by the conversion process is crucial in the mold production, it can eliminate the witness line and the trace of the tool to produce (
By manual polishing after the clearance)
New ideas lineage mechanic when deciding to five-axis machining complex parts, is a better method of CAM software development.
Why the five-axis machining function decomposition, rather than for programmers to develop a kind of familiar and easy to understand, a single programming process?
This advanced technology will eliminate the contradiction between the powerful features and ease of use.
By multi-axis machining method simplified into a unique function, but users will soon be able to skillfully make full use of all functions of the product.
CAM with this new function, can make the five-axis machining with maximum flexibility and compactness.
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